Soldering Heated Towel Warmer

Manufacturing

Heated Towel Rail Drawing

Where it all begins…

At Rutland Radiators, our handmade towel warmers, radiators and vanity basin stands are all made to order.

This means that if a customer would like to make a variation to a standard design, or use our bespoke in-house design service, we are able to adjust our manufacturing process accordingly.

As a result, our design team and craftsmen work very closely together. Having an initial meeting before the production of every order to ensure we deliver exactly as specified by the customer.

 

Construction…

Once a design is finalised, our experienced braziers begin construction of the towel rail or vanity basin stand.

By brazing our German produced 32mm DZR Brass tubing with Italian ball joints (or by mitring the tubing), our craftsmen construct the body of the towel warmer, radiator or vanity basin stand.

The brazing process requires a high level of skill and a steady hand to achieve a good quality joint, which is why our braziers have been practicing their skill for decades.

 

Soldering

Polishing

Polishing…

Polishing is a part of the process which can be very challenging, but is key to the success of an item. Our skilled colleagues use a combination of hand and machine polishing to achieve our desired appearance.

They take extreme care to not over-polish the piece as if they do, it could damage the shape of the DZR Brass tubing.

 

 

 

Quality Control…

This is possibly one of the most important parts of the process. Our skilled technicians carefully examine each item, marking any imperfections which need correcting in the polishing shop.

In addition, each heated towel rail and radiator is pressure tested to a pressure of 14 Bar. Far higher than will ever be found in a domestic environment, but we like to be certain!

Quality Control

Plating

Plating…

Our in-house plating team are able to apply any of our range of over 20 finishes to our towel warmers, radiators and vanity basin stands.

We are fortunate to have use of some of the largest plating tanks in the South of England. As a result, we are able to achieve the high level of finish our clients expect.

This standard of finishing is part of the reason why customers come to us from across the world.

Final Checks and Packaging…

Once plated, the finished product is handed back to our quality control department to check again and ensure that the product is faultless.

Our experienced packaging team then carefully create bespoke packaging to ensure the products safety during shipping.

Finally, our carefully chosen couriers collect the product for delivery to our customer.

Packaging

Brass DZR Brass

Interested?

If you are looking for a handmade heated towel rail, radiator or basin stand, please do not hesitate to call our friendly office team on 01252 790464 or alternatively email, sales@rutland-radiators.co.uk